Sylvia Andrieu

Abstract

Experimental and numerical infrared heating of thermoplastic sheet during thermoforming process

Sylvia Andrieu - 25 march 2005

Thermoforming includes a heating stage of thermoplastic sheets by infrared heaters. The temperature distribution on the surface and through the thickness of the sheet conditions the eventual thickness distribution over the thermoformed part. Our objective is to understand the heat transfers between the infrared heaters and the thermoplastic sheets.
For that we developed an infrared heating device which makes possible to carry out temperature measurements of a sheet during the heating with an infrared oven. An AGEMA 880 LW infrared camera allows measuring the back surface (non-directly exposed to the radiation) temperature distribution of the sheet. An indication of temperature discrepancy through the thickness is given by a RAYTEK Thermalert TX pyrometer, measuring the temperature on a local area of the sheet front side. Two types of infrared ovens (halogen lamps and ceramics heaters) representative of two typical infrared bandwidths (short and long wave-infrared respectively), were studied on a polymer widely used on the thermoforming market (white PS 3mm-thickness sheets).
These experimental measurements allow validating the numerical models. A method of radiative transfer based on ray tracing is indeed used to simulate the irradiance with heater reflectors. The Rosseland approximation is introduced to take into account the optical properties of the polymers that were measured using infrared spectrometry. The transient heat balance equation (including 3D radiative diffusion) is solved.

Last modified: 11/23/2005 02:31 AM