Claire Michel

Abstract

Thermomechanical behaviour and oxidation behaviour of silicon nitride bonded SiC refractories used in waste-to-energy plants

Claire Michel - 16 February 2011

In this work, the microstructure and the thermomechanical behaviour of two SiC-based refractories are studied. In waste-to-energy plants, these materials are subjected to severe sollicitations such as thermal gradients, chemical composition gradients and corrosion.
SiC-Si3N4 and SiC-SiAlON refractories are composed by SiC agregates bonded with silicon nitride based phases. A complex porosity network characterises the bonding phase. Its microstructure is analysed with Scanning Electron Microscopy (SEM). The thermomechanical behaviour of each refractory is characterised with 4-points bending tests and ultrasonic pulse echo measurement of the Young's modulus.
During the running of waste-to-energy plants, refractories are exposed to oxidation phenomenons. They are more critical with an increase of a water content in the air. Thus, the oxidation behaviour is studied between 800°C and 1200°C under dry air, ambiant air and humid air. The microstructural evolutions due to oxidation are influenced by the porosity network, which leads to two oxidation stages depending on temperature level and environnemental conditions. Thermomechanical behaviour is also determined for each oxidation stage. This characterisation approach permits to establish relationships between the thermomechanical behaviour and the microstructural evolutions during oxidation. Phenomenological modellings are presented. Finally, thermal treatments are proposed in order to improve the durability of SiC-Si3N4 and SiC-SiAlON refractories in waste-to-energy plants.

Last modified: 03/16/2011 04:09 PM